Industrial Multi-Sensor Monitoring & Analytics
More sensors. More insight. Less complexity.
Datalogging, trending, alarms and data management for reporting
Harvesting sensor feedback data can be used to interpret, trend and analyze that information from one or multiple sensors to optimize and improve processes, create predictive results to improve proactive actions and avoid cyclical system upset.
Data logs can be your source of documented process results to remove uncertainty by having credible measured process information.
Your sensors in. Readings, alarms, records and analysis out.
1Your sensors
Most standard analog and on/off sensors.
2The Watch
Intell-i-Watch
Monitor. Log. Analyze.
Logs and analyzes on its own – no network needed
3What you get
Some features depend on the model. Network connections are optional and turned on only with your approval.
The Intell-i-Watch logs and analyzes your data inside the monitor itself. No internet, cloud service, plant or IT network, or remote access is needed for that.
Connected features – email and text alerts, web server pages, file transfer and remote viewing – are optional and turned on only with your approval.
Intell-i-Watch models can operate independent of any network connections, and stored data logs can be manually transferred to additional permanent storage devices. Historical data can be accessed on the monitor and viewed as trend graphs with all data logged and date stamped.
All of these communication capabilities are intended to be approved and authorized by the customer's IT/OT supervisory personnel. Optional connectivity features are only enabled with customer approval.
Screen tour
26 screens, grouped the way you use them. Screens shown are examples with example values; the screens on your Watch depend on the model and the sensors connected.
Set it up your way
Setup starts with a welcome screen that leads you through configuring your Intell-i-Watch one step at a time.
Set it up your way
Every reading shows in the units your team already works with.
Set it up your way
You decide what “normal” looks like for each sensor, and the Watch watches for anything outside it.
See your whole process at a glance
One screen shows every sensor: its name, its live reading and its status.
See your whole process at a glance
Pumps running, tanks full, float switches, doors: every on/off signal in one list.
See your whole process at a glance
Every sensor's current reading, as a number and a bar graph, on one screen.
See your whole process at a glance
Live readings side by side with each sensor's target range, its average and the percent of time it has stayed in range.
See your whole process at a glance
One reading, big enough to read from across the room.
See your whole process at a glance
The live reading on a bar, laid over its green, yellow and red bands.
See your whole process at a glance
Level and volume shown in a picture of your tank: cone-bottom or straight-wall.
See your whole process at a glance
Four sensors in one screen, each with its reading, range and alarm status.
Alarms that work the way you do
Turn the high and low alarms for each sensor on or off from one screen.
Analysis right on the Watch
How well is the process really running? This screen answers in one look.
Analysis right on the Watch
A group of bars for each operating day shows how much of that day the sensor spent in its normal, alert and alarm ranges.
Analysis right on the Watch
Month-by-month averages, minimum and maximum values, percent of time in range and number of alarms.
Analysis right on the Watch
Readings drawn over time: live, short-term and archived.
Analysis right on the Watch
The live reading of one sensor drawn as a graph, updated every 10 seconds.
Records you can rely on
Choose which sensors to record and how often.
Records you can rely on
Set a recording interval and how long to record, by the day, week or month, for each sensor.
Records you can rely on
On-screen steps move your data logs from the Watch's memory card to a USB drive.
Records you can rely on
When connected, password-protected web pages show the readings in a browser.
Equipment care and maintenance
Motors, pumps and mixers on one screen.
Equipment care and maintenance
Calibrate a pH probe right at the Watch, with on-screen instructions.
Equipment care and maintenance
Check alarms and wiring without tripping the real equipment.
Equipment care and maintenance
Turn each output on from the screen to check it and the equipment connected to it.
Equipment care and maintenance
Every screen has the same buttons along the bottom.
The daily statistics screen shows the last 14 operating days as an example. The number of days shown can be customized to fit your process.
Each column is one day the system was operating. Days when it is shut down, such as a weekend or holiday, are not counted, so the chart always shows the most recent days of real operation.
When a new day's results are ready, they are added at the right and the oldest day drops off, so the picture is always current.
For each day, the Watch shows how much of the operating time the sensor spent in its normal, alert and alarm ranges. A process meant to be steady shows a steady pattern, and a cyclical process shows a repeating one. A change in the pattern is a sign to look closer.
This chart is a quick snapshot of recent performance, not a permanent record. For a permanent record, turn on data logging for any sensor: each reading is stored on the SD card with its date and time.
All of this is calculated on the Watch itself. No network, cloud or remote access is needed to see it.
Part of the Intell-i-Watch monitoring includes elapsed run-time monitoring.
When process patterns develop, they can be detected and applied to routine service checks or sensor calibration adjustments or even replacement.
If conditions produce repetitive occurring faults, this data would suggest the need for a review of the components for suitability in the application. In some cases, it may be the correct component but just not installed or mounted for optimal service life and performance.
The Watch monitors each sensor measurement on a real-time basis and calculates rolling averages as well as capturing the minimum and maximum values, with period values for month-to-month comparisons.
Other solution groups: Water & wastewater · Energy · Motors & equipment · Infrastructure
We'll match a Watch model and sensors to your application. Call 262.716.0105 or send the details and we'll follow up with a recommendation and pricing.